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张东, 孙宜华, 尹朝朝
cstr: 32037.14.aps.74.20250713

First-principles study on structures and physical properties of multicomponent V1–x FexC carbides in steel

ZHANG Dong, SUN Yihua, YIN Chaochao
cstr: 32037.14.aps.74.20250713
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  • 钒碳化物通常作为金属材料的增强相, 其弹性和延展-脆性特性对于力学性能至关重要. 本研究基于特殊准随机结构(SQS)方法和第一性原理计算系统探讨了多组分V1–x FexC系碳化物的稳定性、电子结构、机械性能和热性质随元素Fe含量变化的规律. 研究结果表明, 5种组分(V0.125Fe0.875C, V0.25Fe0.75C, V0.5Fe0.5C, V0.75Fe0.25C和V0.875Fe0.125C)随着元素Fe含量的减小稳定性提高, V1–x FexC系碳化物键合类型以共价键、金属键和离子键的混合特征为主. 相较于V1–x FexC系其他碳化物, V0.875Fe0.125C由于具有高的共价键强度, 因此表现出高的弹性模量和硬度, 元素Fe的掺杂引入显著影响V1–x FexC碳化物的晶格振动模式和电子结构, V0.875Fe0.125C碳化物较高的德拜温度, 同样印证了其高温下优异的机械强度. 此外, 热导率的计算不仅指导V1–x FexC系碳化物的实验选择, 同时为开发高性能耐高温涂层提供重要的理论支持.
    Vanadium carbides commonly serve as strengthening phases in metallic materials, where their elastic and ductile-brittle characteristics are critical for mechanical performance. This work systematically investigates the structural stability, electronic properties, mechanical behaviors, and thermal characteristics of multi-component V1–x FexC carbides by using first-principles calculations, aiming to elucidate the influence of Fe content on their physical properties and provide a theoretical basis for the design and application of carbides in high-performance steels. The calculations are performed using the Vienna ab initio simulation package (VASP) based on density functional theory (DFT). Special quasirandom structures (SQS) are employed to construct five carbide models with varying Fe/V ratios (from V0.125Fe0.875C to V0.875Fe0.125C). Key parameters including formation enthalpy, electronic density of states, elastic constants, Debye temperature, and thermal conductivity are computed. The results indicate that as the Fe content decreases, the formation enthalpy shifts from positive to negative, reflecting a significant improvement in thermodynamic stability. Electronic structure analyses reveal metallic behavior of all compositions, with stronger covalent bonding in V–C than that in Fe–C. The V0.875Fe0.125C carbide exhibits the highest elastic modulus (C11 = 615.80 GPa) and Vickers hardness (21.06 GPa), which is attributed to its strong covalent interactions, though it also shows increased brittleness. The Debye temperature rises with the decrease of Fe content, further confirming superior mechanical strength at elevated temperatures. Calculations of the thermal conductivity for V0.875Fe0.125C yield values of 9.427 W·m1·K1 at 300 K and 2.357 W·m1·K1 at 1300 K. Its minimum lattice thermal conductivity (2.001 W·m1·K1) is comparable to that of typical thermal barrier coating materials, demonstrating high potential for high-temperature thermal insulation. This study reveals the structure-property relationships in V1–x FexC carbides on an atomic scale, indicating that low-Fe compositions are advantageous for high-temperature and high-strength applications. These findings provide important theoretical support for the development of novel heat-resistant coatings and high-strength steels.
      通信作者: 孙宜华, sunny.hust@ctgu.edu.cn ; 尹朝朝, ycc0125@126.com
    • 基金项目: 国家重点研发计划 (批准号: 2023YFB3812200)、湖北省自然科学基金创新发展联合基金(批准号: 2025AFD412)、水电机械设备设计与维护湖北省重点实验室(三峡大学)开放基金(批准号: 2025KJX07)、冶金工业过程系统科学湖北省重点实验室(武汉科技大学)开放基金(批准号: Y202301)和三峡大学科研启动基金(批准号: 2023RCKJ0031)资助的课题.
      Corresponding author: SUN Yihua, sunny.hust@ctgu.edu.cn ; YIN Chaochao, ycc0125@126.com
    • Funds: Project supported by the National Key Research and Development Program, China (Grant No. 2023YFB3812200), the Natural Science Foundation Innovation Development Joint Fund of Hubei Province, China (Grant No. 2025AFD412), the Open Fund of the Hubei Key Laboratory of Hydroelectric Mechanical Equipment Design and Maintenance (China Three Gorges University), China (Grant No. 2025KJX07), the Open Fund of the Hubei Key Laboratory of System Science for Metallurgical Industry Processes (Wuhan University of Science and Technology), China (Grant No. Y202301), and the Scientific Research Start Fund of Three Gorges University, China (Grant No. 2023RCKJ0031).
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  • 元素原子百分比/%质量分数/%
    C4.471.04
    Fe60.9666.11
    V27.3527.06
    Cr1.161.17
    Mn2.292.44
    Other elements3.772.18
    下载: 导出CSV

    a b c $\alpha $/(°) $\beta $/(°) γ/(°) ΔHf/( meV·atom–1) fm Bader
    V0.125Fe0.875C 8.061 8.065 8.063 90.08 89.99 89.95 0.443 0.548 0.840
    V0.25Fe0.75C 8.106 8.107 8.107 90.00 90.00 90.01 0.321 0.622 0.914
    V0.5Fe0.5C 8.203 8.188 8.195 90.00 90.00 90.00 0.042 0.844 1.052
    V0.75Fe0.25C 8.262 8.261 8.258 89.92 90.08 89.99 –0.230 0.971 1.146
    V0.875Fe0.125C 8.287 8.287 8.288 89.93 90.00 89.97 –0.439 1.19 1.213
    下载: 导出CSV

    碳化物 C11/GPa C12/GPa C44/GPa BH/GPa GH/GPa BH/GH E $\nu $ HV/GPa KIC/(MPa·m1/2) Mx/μm–1/2
    VC 668.78 138.75 200.00 315.43 223.89 1.41 543.15 0.345 28.73 3.83
    648.24[24] 156.88[24] 209.99[24] 318[9] 213[9] 1.49[9] 521[9] 0.356[9] 25.8[9]
    V0.125Fe0.875C 552.84 165.68 75.32 294.40 110.79 2.657 442.11 0.333 8.49 2.564 3.310
    V0.25Fe0.75C 553.84 155.42 86.486 288.10 121.67 2.368 319.96 0.315 10.34 2.665 3.878
    V0.5Fe0.5C 563.87 152.52 113.41 289.61 144.23 2.008 371.09 0.286 14.06 2.925 4.808
    V0.75Fe0.25C 584.01 148.76 149.97 293.96 174.39 1.686 436.80 0.252 19.63 3.254 6.034
    V0.875Fe0.125C 615.80 154.92 162.02 308.46 186.60 1.650 465.87 0.248 21.06 3.450 6.104
    下载: 导出CSV

    V0.125Fe0.875C V0.25Fe0.75C V0.5Fe0.5C V0.75Fe0.25C V0.875Fe0.125C
    [100][100]vl9003.429126.029446.389820.1610182.71
    [010]vs13323.253606.304236.444976.315223.03
    [001]vs23323.253606.304236.444976.315223.03
    [110][110]vl7982.578144.528639.039233.819600.33
    $[1{\bar 1}0] $vs15327.685473.245705.145994.676229.07
    [001]vs23323.253606.304236.444976.315223.03
    [111][111]vl7611.927789.928352.5929029.919398.19
    $ [11{\bar 2}] $vs14754.384930.125261.335675.555912.77
    $[11{\bar 2}] $vs24754.384930.125261.335675.555912.77
    下载: 导出CSV

    碳化物 γ Aγ /(10–8) V $\delta $/Å Mav/(kg·mol–1) n kph(300)/(W·m–1·K–1) kph(1300)/(W·m¹·K–1) kmin/(W·m–1·K–1)
    V0.125Fe0.875C 1.996 3.039 524.18 2.016 22.413 64 2.139 0.535 1.536
    V0.25Fe0.75C 1.869 3.075 532.81 2.027 22.208 64 2.873 0.718 1.609
    V0.5Fe0.5C 1.692 3.132 550.38 2.049 21.800 64 4.729 1.182 1.752
    V0.75Fe0.25C 1.511 3.199 563.61 2.065 21.392 64 8.183 2.046 1.929
    V0.875Fe0.125C 1.492 3.206 569.15 2.072 21.188 64 9.427 2.357 2.001
    下载: 导出CSV
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  • 收稿日期:  2025-06-03
  • 修回日期:  2025-08-27
  • 上网日期:  2025-09-24
  • 刊出日期:  2025-11-05

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